Relevant Publications

Methods and Tools for Design Space Indentification in Pharmaceutical Development

Comprehensive Quality by Design for Pharmaceutical Product Development and Manufacture 2018

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

The need for a more structured approach to process development has been recently identified in the pharmaceutical industry in order to consistently guarantee quality and value to processes and products. The concept of design space (DS) is a key aspect…

Surrogate-based optimization of expensive flowsheet models for continuous pharmaceutical manufacturing

Journal of Pharmaceutical Information 2013

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

Simulation-based optimization is a research area that is currently attracting a lot of attention in many industrial applications, where expensive simulators are used to approximate, design, and optimize real systems. Pharmaceuticals are typical examples of high-cost products which involve expensive…

Reduced order Discrete Element Method (DEM) modeling

Chemical Engineering Science 2013

F. Boukouvala F.J. Muzzio M.G. Ierapetritou Y. Gao

Reduced-order modeling (ROM) techniques are playing a very significant role in the recent literature bridging the gap between computationally expensive simulators and their application in optimization and control of distributed parameter systems. In modeling of solid-based processes, Discrete Element Method…

Improving continuous powder blending performance using Projection to Latent Structures regression

Journal of Pharmaceutical Innovation 2013

Y. Gao F. Boukouvala W. Englisch W. Meng F.J. Muzzio M.G. Ierapetritou

Purpose There has been increasing interest in the last few years especially within the pharmaceutical industry towards continuous powder blending. In this paper, the effects of different design and operating parameters are investigated, which include blade speed, shaft angle, weir…

Computer-Aided Flowsheet Simulation of a Pharmaceutical Tablet Manufacturing Process Incorporating Wet Granulation

Journal of Pharmaceutical Innovation 2013

A. Chaudhuri F. Boukouvala L. Mioduszewski M. Sen M.G. Ierapetritou R. Ramachandran R. Zhou

In this work, a dynamic flowsheet model for the production of pharmaceutical tablets through a continuous wet granulation process is developed. The unit operation models which are integrated to compose the process line form a hybrid configuration which is comprised…

An integrated approach for dynamic flowsheet modeling and sensitivity analysis of a continuous tablet manufacturing process

Computers & Chemical Engineering 2012

F. Boukouvala F.J. Muzzio M.G. Ierapetritou R. Ramachandran V. Niotis

Manufacturing of powder-based products is a focus of increasing research in the recent years. The main reason is the lack of predictive process models connecting process parameters and material properties to product quality attributes. Moreover, the trend towards continuous manufacturing…

Improving coating uniformity in pharmaceutical tablets: A QbD approach

AAPS PharmSciTech 2012

A. Dubey F. Boukouvala G. Keyvan R. Hsia K. Saranteas D. Brone M.G. Ierapetritou F.J. Muzzio

A combination of analytical and statistical methods is used to improve a tablet coating process guided by quality by design (QbD) principles. A solid dosage form product was found to intermittently exhibit bad taste. A suspected cause was the variability…

Computational Approaches for Studying the Granular Dynamics of Continuous Blending Processes, 2 – Population Balance and Data-Based Methods

Macromolecular Materials and Engineering 2012

F. Boukouvala A. Dubey A. Vanarase R. Ramachandran F.J. Muzzio M.G. Ierapetritou

The application of computationally inexpensive modeling methods for a predictive study of powder mixing is discussed. A multidimensional population balance model is formulated to track the evolution of the distribution of a mixture of particle populations with respect to position…

Dynamic Data-Driven Modeling of Pharmaceutical Processes

Industrial Engineering & Chemistry Research 2011

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

In many pharmaceutical process operations, first-principle models describing the behavior of the processed powders are difficult to derive or computationally very expensive and thus can be considered as “black-box” processes. Kriging is an efficient data-driven methodology that has been shown…

Design Space of pharmaceutical processes using data-driven based methods

Journal of Pharmaceutical Innovation 2010

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

Introduction The identification and graphical representation of process design space are critical in locating not only feasible but also optimum operating variable ranges and design configurations. In this work, the mapping of the design space of pharmaceutical processes is achieved…

Relevant Presentations

Data-Centric Optimization: Methods and Applications

2015 AIChE Annual Meeting in Exhibit Hall 1 (Salt Palace Convention Center)

November 08, 2015

F. Boukouvala

As an engineering community we have been working towards developing detailed mathematical simulation models which accurately capture the behavior of complex systems. This trend is reinforced by our drive to couple multiscale information which ranges from the atomistic and molecular…

From Experimental Data to Building Integrated Dynamic Flowsheet Models for Pharmaceutical Processes

2012 AIChE Annual Conference in Pittsburgh

October 29, 2012

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

FDA harmonization guidelines [1] aim to promote building quality into design of pharmaceutical processes through mechanistic understanding of powder process behavior. Based on this paradigm, the industry is moving with a fast pace towards a model-based process and product design,…

Dynamic Flowsheet Modeling Continuous Pharmaceutical Manufacturing

International Forum of Process Analytical Technology (IFPAC) in Baltimore

January 24, 2012

F. Boukouvala V. Niotis R. Ramachandran F.J. Muzzio M.G. Ierapetritou

Dynamic Flowsheet Modeling and Sensitivity Analysis of Continuous Pharmaceutical Manufacturing

2011 AIChE Annual Meeting in Minneapolis

October 17, 2011

F. Boukouvala V. Niotis L. Mioduszewski A. Vanarase R. Ramachandran F.J. Muzzio M.G. Ierapetritou

The main purpose of this work is to develop the necessary tools required to integrate, simulate and design continuous manufacturing systems for pharmaceutical powder based products.  The development of a detailed simulation will enable (a) the optimization of the integrated…

Application of Kriging for dynamic data- driven modeling of pharmaceutical processes

AIChE Annual Meeting in Salt Lake City

November 11, 2010

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

In emergent technologies it is very common that a functional form for the input-output relationships is unavailable and the process behavior is symbolically described using black-box models. This is the case for many pharmaceutical process operations, for which first-principles models…

Design Space of pharmaceutical processes using data-driven based methods

AIChE Annual Meeting in Salt Lake City

November 08, 2010

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

The identification and graphical representation of process design space is very critical in locating not only feasible but also optimum operating variable ranges and design configurations. Design space of a process is the area of the parametric space within which…

Simulation Based Optimization of Expensive Flowsheet Models for Continuous Pharmaceutical Manufacturing

2011 AIChE Annual Meeting in Minneapolis

October 20, 2011

F. Boukouvala F.J. Muzzio M.G. Ierapetritou

The main purpose of this work is to develop an efficient strategy for simulation-based design and optimization for a pharmaceutical tablet manufacturing process. Simulation-based optimization is a research area that is currently attracting a lot of attention in many industrial…